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Cousins 4100-45 Overhead Auto Wrapper
Cousins 4100-45 Overhead Auto Wrapper
 
Cousins Part# 4100-45-OHA

Heavy-duty rotary arm overhead automatic system suitable for production line applications up to 45 loads per hour, and ideal for load types that cannot withstand rotation.

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Product Code: C4100-45-OHA
 

Additional Information VIDEO Demonstration
 

Production Speed:

  • 1-45 loads per hour
  • NOTE: Process rates will vary with load size, number of wraps & conveyor speed

Load Capacity:

  • Maximum load weight: 4000# dynamic " 12,000# static
  • Maximum load size: 50" W x 50" L (71" max. load diagonal) x 80" H (plus up to 4" top overlap)
  • Minimum load size: 30" W x 30" L x 24" H

Rotary Arm:

  • Double flange bearing support system
  • Twin V-belt drive pulleys with belt tensioner
  • 1-14 RPM rotational speed c/w soft start acceleration
  • Final revolution deceleration and positive stop alignment
  • 1/2 HP DC variable speed motor

Film Carriage Elevator:

  • 1/2 HP DC variable speed motor
  • Direct flat belt drive system
  • Maintenance free 12 point carriage guidance system

Film Delivery System:

  • Super Rapid Thread™ 20" capacity pre-stretch carriage
  • with Patent Pending pressure balanced nip roller system
  • 1/2 HP DC variable speed motor
  • Fully electronic dynamic dancer corner compensation
  • 33 to 313% fixed stretch capability
  • Pre-stretch ratio variable by easy sprocket change
  • Rapid Thread™ Safety Door with auto power cut-off switch

Powered Roller Conveyor:

  • Basic system: 5ft infeed section, 11ft Process/wrap zone section and 5ft exit section
  • Each section includes:
  • Chain driven live roller conveyor rated 4,000# per section
  • 2-1/2" diameter 11 gauge rollers c/w 11/16" hex axles on 3" centers
  • All rollers ANSI #40 chain driven, roller to roller
  • 54" effective roller width
  • Conveyor speeds 20 to 50 FPM (specify required speed) with electronic soft start
  • Pass-line height " 18" from floor to top of rollers
  • 1/2 HP AC variable speed reversible TEFC motor on infeed & outfeed conveyors / 3/4 HP AC variable speed
  • reversible TEFC motor on process conveyor
  • Automatic load indexing and centering by photo-eye & PLC logic

Pneumatic Requirement:

  • 3 CFM @ 80 PSI clean dry pneumatic supply required
  • Filter/regulator c/w gauge & lock-out valve provided

Control Features:

  • PANASONIC FP-X Programmable Logic Controller (PLC)
  • HMI Touchscreen Operator Interface Panel
  • lluminated Power Start / Reset button
  • Emergency Stop button
  • Wrap Cycle Start (rewrap) button
  • Manual controls provided for rotary arm jog, film carriage
  • elevator lower/raise, film clamp open/close and conveyors
  • forward/reverse
  • Wrap Bypass mode selector switch
  • Separate film carriage elevator raise & lower speed controls
  • Film tension (Force-to-Load) control
  • Separate 1 to 12 revolution top & bottom wrap control
  • Triple beam auto load height sensing photo-eye, detects dark or shiny loads
  • Broken film/out of film detection c/w automatic machine
  • reset and fault beacon light
  • Rotary arm and film carriage elevator dynamic braking
  • NEMA 12 control panel and junction boxes
  • Dust tight slip ring assembly
  • Non-proprietary UL/CSA approved components

Automation Features:

  • Pneumatically actuated film clamp mechanism
  • Pneumatically actuated film tail cut/wiper arm
  • mechanism
  • Ni-chrome impulse hot wire film cut off c/w automatic
  • periodic cleaning cycle

Structural Features:

  • All structural steel construction
  • Structural tube machine tower & frame
  • Electro-static powder coated paint finish

Safety Features:

  • Personnel Safety " Rotary Arm Obstruction
  • Emergency Stop Sensor
  • Wire mesh safety barriers enclose the wrap zone to
  • prevent personnel intrusion
  • Operator Access Gates c/w Safety Interlock Switches
  • disable machine operation when gate(s) opened
  • Hard-wired emergency stop and operator access gate circuits with Category 3 dual channel safety relays

Electrical Requirement:

  • 208Y/120 Volts 3 Phase 60 Hz 30 Amps (other voltages
  • available " consult factory)

Typical System Dimensions:

  • 252" (L) x 148" (W) x 157" (H)
  • (Standard includes Conveyors (L) and Control Panel (W) "
  • all dimensions approximate)

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