Production Speed:

• 1-65 loads per hour
• NOTE: Process rates will vary with load size, number of wraps & conveyor speed

Load Capacity:

• Maximum load weight: 4,000# dynamic " 12,000# static
• Maximum load size: 50” W x 50” L (71” max. load diagonal) x 80” H (plus up to 4” top overlap)
• Minimum load size: 30” W x 30” L x 24” H

Turntable:

• 80” diameter skirted turntable
• 4000# dynamic weight capacity
• 29” diameter ring gear support system, direct pinion-to-
• gear drive
• 1-20 RPM rotational speed c/w soft start acceleration
• Final revolution deceleration and positive stop alignment
• 1-1/2 HP DC variable speed motor c/w turntable holding
• brake
• Remote centralized lubrication for ring gear

Film Carriage Elevator:

• 1/2 HP DC variable speed motor
• ANSI #40 direct chain drive c/w shock dampener &
• Anti-Fall Safety Device
• Maintenance free 12 point carriage guidance system

Film Delivery System:

• Super Rapid Thread™ 20” capacity pre-stretch carriage
• with Patent Pending pressure balanced nip roller system
• 1/2 HP DC variable speed motor
• Fully electronic dynamic dancer corner compensation
• 33 to 313% fixed stretch capability
• Pre-stretch ratio variable by easy sprocket change
• Rapid Thread™ Safety Door with auto power cut-off
• switch

Powered Roller Conveyor:

• Basic system: 5ft Infeed section, 80” diameter turntable section & 5ft Exit section
• Each section includes:
• Chain driven live roller conveyor rated 4,000# per section
• 2-1/2” diameter 11 gauge rollers c/w 11/16” hex axles on 3” centers
• ANSI # 40 roller to roller chain drive
• 54” effective roller width
• Conveyor speeds 30 to 60 FPM (specify required speed) with electronic soft start
• Pass-line height " 18” from floor to top of rollers
• 3/4 HP AC variable speed reversible TEFC motor
• (turntable conveyor motor is 3/4 HP DC)
• Automatic load indexing and centering by photo-eye &
• PLC logic

Control Features:

• Allen-Bradley MicroLogix 1400 Programmable Logic
• Controller (PLC) with built-in EtherNet/IP communications
• HMI Touchscreen Operator Interface Panel
• Illuminated Power Start / Reset button
• Emergency Stop button
• Wrap Cycle Start (rewrap) button
• Manual controls provided for turntable jog, film carriage
• elevator lower/raise, film clamp open/close and conveyors
• forward/reverse
• Wrap Bypass mode selector switch
• Separate film carriage elevator raise & lower speed
• controls
• Film tension (force-to-load) control
• Separate 1 to 12 revolution top & bottom wrap control
• Triple beam auto load height sensing photo-eye, detects dark or shiny loads
• Broken film/out of film detection c/w automatic machine
• reset and fault beacon light
• Turntable drive and film carriage elevator dynamic braking
• NEMA 12 control panel and junction boxes
• Dust tight slip ring assembly
• Non-proprietary UL/CSA approved components

Automation Features:

• Pneumatically actuated film clamp mechanism
• Pneumatically actuated film tail cut/wiper arm
• mechanism
• Ni-chrome impulse hot wire film cut off c/w automatic
• periodic cleaning cycle

Structural Features:

• All structural steel construction
• Forklift truck portable base structure design
• Structural steel H-beam machine tower
• Electro-static powder coated paint finish

Safety Features:

• Safety barriers enclose the turntable section to prevent
• personnel intrusion
• Operator Access Gate c/w Safety Interlock Switch
• disables machine operation when gate is opened
• Hard-wired emergency stop and operator access gate
• circuits with Category 3 dual channel safety relays

Electrical Requirement:

• 230 or 460 Volts 3 Phase 60 Hz 30 Amps (required
• voltage to be specified) (other voltages available " consult
• factory)

Pneumatic Requirement:

• 3 CFM @ 80 PSI clean dry pneumatic supply required
• Filter/regulator c/w gauge & lock-out valve provided

Typical System Dimensions:

• 202” (L) x 143” (W) x 100” (H)
• (Standard dimensions are approximate)